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TegeCraft

TegeCraft Durian Flash-Freezing Solutions

TegeCraft Durian Flash-Freezing Solutions

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Ultra-Low Temperature · Flavor Preservation · Global Compliance


I. Product Overview

TegeCraft Durian Flash-Freezing Chambers are engineered for ultra-low-temperature freezing of whole durians, pulp, and processed products. Utilizing -35°C to -45°C rapid-freezing technology, the chamber penetrates the durian core within 20 minutes, effectively inhibiting enzyme activity and locking in >99% of moisture, aroma, and nutrients. This eliminates texture collapse and flavor loss caused by traditional freezing methods. Designed for plantations, processors, and exporters, it ensures a seamless "tree-to-table" quality chain.


II. Core Technical Specifications

Parameter Specification
Temperature Range Freezing Zone: -45°C to -35°C (±0.8°C)
Freezing Efficiency Whole Fruit: ≤30 mins (core to -18°C)
Pulp: ≤20 mins
Capacity 10–200 tons (modular & customizable)
Humidity Control Dynamic dehumidification (≤85% RH)
Sterilization Ozone + UV dual system (bacteria ≤100 CFU/g)

III. Key Features

Turbocharged Flash-Freezing Technology

  • Patented 360° airflow (8–12 m/s) ensures uniform freezing, even for spiky durians.

  • Supports whole-fruit (with shell) and pulp freezing modes.

Intelligent Multi-Stage Control

  1. Pre-cooling: 1 hour at 5°C to minimize thermal shock.

  2. Flash-Freezing: -40°C with high-speed airflow for micro-crystal formation.

  3. Storage: -18°C to -25°C preservation, extending shelf life to 24 months.

Odor Neutralization

  • Activated carbon + negative ions remove ≥95% hydrogen sulfide, preventing cross-contamination.

Energy Efficiency

  • R290 refrigerant (GWP <3), EU F-Gas compliant.

  • Inverter compressors + heat recovery reduce energy use by 35%.


IV. Design Advantages

  • Corrosion Resistance: 304 stainless steel + PIR polyurethane core (45kg/m³ density).

  • Automation: AGV robots + AI vision for seamless production line integration.

  • Safety Redundancy: Dual refrigeration backup (≤5°C rise in 48h during outages).


V. Applications

  • Plantations: On-site freezing cuts transport losses, boosting profits by 20%.

  • Processing: Compatible with puree, ice cream, and freeze-drying lines.

  • Logistics: Ensures ≥98% post-thaw yield for海运containers.


VI. Operation & Maintenance

Workflow

  1. Pre-cool → Grade/load (≥15 cm spacing) → Freeze → Auto-transfer to storage.

Maintenance

  • Daily defrosting, monthly refrigerant checks, annual filter replacement.

Smart Management

  • Monitor via TegeCloud® platform with automated QC reports.


VII. Global Support

  • Custom Designs: Humidity/salt-spray-resistant chambers for Malaysia, Thailand, etc.

  • Certifications: CE, UL, ISO22000, HALAL.

  • Service: 48-hour APAC on-site support + lifetime free system upgrades.


TegeCraft – Preserving Tropical Flavors Worldwide, Fresh as Harvest!
📞 Contact: +86-187-0534-0532 | 🌐 Web: www.tegecraft.com
🔹 Engineered for Durians, Perfected for Excellence 🔹

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