TegeCraft
TegeCraft Durian Flash-Freezing Solutions
TegeCraft Durian Flash-Freezing Solutions
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Ultra-Low Temperature · Flavor Preservation · Global Compliance
I. Product Overview
TegeCraft Durian Flash-Freezing Chambers are engineered for ultra-low-temperature freezing of whole durians, pulp, and processed products. Utilizing -35°C to -45°C rapid-freezing technology, the chamber penetrates the durian core within 20 minutes, effectively inhibiting enzyme activity and locking in >99% of moisture, aroma, and nutrients. This eliminates texture collapse and flavor loss caused by traditional freezing methods. Designed for plantations, processors, and exporters, it ensures a seamless "tree-to-table" quality chain.
II. Core Technical Specifications
Parameter | Specification |
---|---|
Temperature Range | Freezing Zone: -45°C to -35°C (±0.8°C) |
Freezing Efficiency | Whole Fruit: ≤30 mins (core to -18°C) |
Pulp: ≤20 mins | |
Capacity | 10–200 tons (modular & customizable) |
Humidity Control | Dynamic dehumidification (≤85% RH) |
Sterilization | Ozone + UV dual system (bacteria ≤100 CFU/g) |
III. Key Features
Turbocharged Flash-Freezing Technology
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Patented 360° airflow (8–12 m/s) ensures uniform freezing, even for spiky durians.
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Supports whole-fruit (with shell) and pulp freezing modes.
Intelligent Multi-Stage Control
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Pre-cooling: 1 hour at 5°C to minimize thermal shock.
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Flash-Freezing: -40°C with high-speed airflow for micro-crystal formation.
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Storage: -18°C to -25°C preservation, extending shelf life to 24 months.
Odor Neutralization
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Activated carbon + negative ions remove ≥95% hydrogen sulfide, preventing cross-contamination.
Energy Efficiency
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R290 refrigerant (GWP <3), EU F-Gas compliant.
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Inverter compressors + heat recovery reduce energy use by 35%.
IV. Design Advantages
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Corrosion Resistance: 304 stainless steel + PIR polyurethane core (45kg/m³ density).
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Automation: AGV robots + AI vision for seamless production line integration.
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Safety Redundancy: Dual refrigeration backup (≤5°C rise in 48h during outages).
V. Applications
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Plantations: On-site freezing cuts transport losses, boosting profits by 20%.
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Processing: Compatible with puree, ice cream, and freeze-drying lines.
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Logistics: Ensures ≥98% post-thaw yield for海运containers.
VI. Operation & Maintenance
Workflow
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Pre-cool → Grade/load (≥15 cm spacing) → Freeze → Auto-transfer to storage.
Maintenance
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Daily defrosting, monthly refrigerant checks, annual filter replacement.
Smart Management
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Monitor via TegeCloud® platform with automated QC reports.
VII. Global Support
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Custom Designs: Humidity/salt-spray-resistant chambers for Malaysia, Thailand, etc.
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Certifications: CE, UL, ISO22000, HALAL.
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Service: 48-hour APAC on-site support + lifetime free system upgrades.
TegeCraft – Preserving Tropical Flavors Worldwide, Fresh as Harvest!
📞 Contact: +86-187-0534-0532 | 🌐 Web: www.tegecraft.com
🔹 Engineered for Durians, Perfected for Excellence 🔹
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